PPAP is a process implemented to ensure customer approval of a new product or manufacturing process. This process ensures that the product and manufacturing process meet the customer's requirements and can be produced to the desired quality.  PPAP training  , on the other hand, teaches the fundamentals and applications of the PPAP process.

PPAP is widely implemented in many industries, including automotive, aerospace, defense, and food. In these industries, customers often require their suppliers to complete the PPAP process. PPAP helps increase trust and collaboration between customers and suppliers, as well as reduce production errors and costs. PPAP training is a course that teaches the fundamentals and applications of the PPAP process.

What is PPAP?

PPAP stands for "Production Part Approval Process." This process includes plans to ensure that the supplier has correctly understood the technical drawings, specifications, and other requests from the customer, and that the service will be completed in accordance with the customer's expectations, in the desired quantity, quality, and timeframe, once production is underway.

The PPAP file describes every step and phase of the production process in detail and is approved by the customer representative. The customer also uses PPAP as a control mechanism, so it's important to contact the customer and obtain confirmation of any changes to the process. Examples of such changes include:

• Using a different material
• A new or revised mold
• A new supplier or raw material
• Restarting the production process after a long break

Phases of PPAP

PPAP consists of four main phases:

• FMEA (Failure Mode and Effects Analysis): It is the process of analyzing the possibilities and effects of design and manufacturing errors.
• PCS (Process Capability Study): It is the process of measuring the capability of the production process, that is, its ability to meet the desired quality specifications.
• Document Preparation: It is the process of preparing all documents required within the scope of PPAP.
• Customer Approval: It is the process of approving the prepared documents by the customer.

PPAP Training

PPAP Training is a critical training program used to improve the quality of manufacturing processes and meet customer expectations. This training aims to empower participants to manage this critical process by providing a deep understanding of the PPAP process and the effective preparation of necessary documentation. This training primarily covers FMEA (Failure Mode and Effects Analysis), PPF (Production Part First Part Approval), and document preparation.

This training program is specifically aimed at those who:

1. Employees Involved in the New Product Development and Launch Process:

Successfully developing and bringing an innovative product to market requires meticulous management of the PPAP process. This training equips new product development professionals with the key elements of the PPAP process, helping them successfully bring their products to market.

2. Employees in the Quality Department:

Because quality is a central element of every production process, quality department employees must effectively manage the PPAP process. This training strengthens quality department professionals' knowledge and skills in PPAP, focusing on quality control and process improvement.

3. Employees Engaged in Supply Chain Management:

The supply chain requires the orderly and reliable management of the flow of goods and services. This training helps supply chain management professionals strengthen supplier relationships and ensure quality at every stage of the process.

PPAP Training Target Audience

PPAP training is for all employees involved in the new product launch process. The following individuals are eligible to benefit from the training:

• Manufacturing engineers: Manufacturing engineers are one of the most important stakeholders in the PPAP process. Training helps manufacturing engineers effectively implement PPAP by teaching them the fundamental concepts and principles, phases, implementation methods, and benefits of the PPAP process.
• Quality engineers: Quality engineers are another important stakeholder in the PPAP process. Training helps quality engineers effectively implement the PPAP process by teaching them the fundamental concepts and principles, phases, implementation methods, and benefits of the PPAP process.
• Design engineers: Design engineers are a key stakeholder in the initial stages of the PPAP process. This training helps design engineers effectively implement the PPAP process by teaching them the fundamental concepts and principles, phases, implementation methods, and benefits.
• Supplier representatives: Supplier representatives are a key stakeholder in the PPAP process. PPAP training helps supplier representatives effectively implement the PPAP process by teaching them the fundamental concepts and principles, phases, implementation methods, and benefits.
• Product development and commissioning team members: Product development and commissioning team members are important stakeholders involved in all phases of the PPAP process. This training helps product development and commissioning team members effectively implement the PPAP process by teaching them the fundamental concepts and principles, phases, implementation methods, and benefits.

PPAP training is intended for all employees involved in the new product launch process. This training helps employees effectively understand and implement the PPAP process, helping to improve product quality and customer satisfaction.

Results of PPAP Training

PPAP training produces the following results:

• Participants learn the basic concepts and principles of the PPAP process.
• Participants learn the stages of the PPAP process and implementation methods.
• Participants understand the benefits and importance of the PPAP process.
• Participants acquire the skills necessary for the effective implementation of the PPAP process.

This course teaches the fundamentals and applications of the PPAP process, which is applied to customer approval of a new product or manufacturing process. The training helps increase trust and collaboration between customers and suppliers, while also reducing production errors and costs.

As a Lean Training, Coaching, and Consulting firm, we provide PPAP training to your employees through our expert trainers. Our training program covers the theoretical and practical knowledge participants need to effectively implement the PPAP process.