Increasing efficiency and productivity in production is a primary goal for every business. A critical factor in achieving this goal is reducing mold changeover times. Mold changes, which can take hours with traditional methods, disrupt production flow, increasing costs and time loss. SMED training (Single Minute Die Exchange) is a revolutionary method that aims to reduce mold changeover times to mere minutes.

Based on the basic principles of lean production philosophy, SMED helps establish a fast and agile production system by revealing hidden waste in production.

Benefits of SMED Training

SMED training is a method aimed at reducing mold changeover times in production to minutes. This training can provide many significant benefits to your business:

Short Mold Changeover Times: With SMED, you can reduce mold changeover times by up to 90%. This helps increase your production capacity, shorten delivery times, and increase customer satisfaction.

Increased Production: By reducing mold changeover times, you can save more time in production and produce more products. This translates to higher turnover and profit.

Less Stock: SMED reduces the need for intermediate stock, ensuring more efficient use of your working capital.

Lower Costs: You can reduce your production costs by reducing waste and time losses in production.

Higher Efficiency: SMED enables you to achieve higher efficiency and agility in production.

Increased Motivation: Employees become more motivated by working faster and easier with SMED.

Quality Improvement: SMED ensures fewer errors and higher quality in the production process.

Safe Working Environment: SMED contributes to a safer working environment by reducing risks and accidents during the mold change process.

Competitive Advantage: SMED provides you with a significant competitive advantage by producing faster and more efficiently than your competitors.

Continuous Improvement: SMED helps you continually improve your production system by promoting a philosophy of continuous improvement.

This training is the ideal solution to make a significant difference in production and increase the success of your business.

Basic Stages of SMED

SMED is a method that aims to reduce mold change times to minutes. This method has seven basic stages:

1. Current Situation Analysis: This phase analyzes the current status of the mold change process. The time required for each stage of the mold change and the required steps are determined.

2. Internal and External Setup Concepts: Setup is the process of preparing a machine or line for production. Internal setup covers operations performed after the machine is stopped. External setup covers operations that can be performed while the machine is running.

3. Converting Internal Setups to External Setups: This step aims to convert as many internal setup steps as possible to external setups. This reduces machine downtime and increases production capacity.

4. Improving Internal and External Setups: In this phase, methods are implemented to shorten both internal and external setup times. Unnecessary steps are eliminated, and faster and easier methods are developed.

5. Standardization: Standardization efforts are undertaken to ensure the improvements achieved are permanent. Documents containing step-by-step instructions for the mold change process are prepared.

6. Continuous Improvement: SMED is a method based on the philosophy of continuous improvement. Therefore, efforts must be made to continuously improve the mold change process.

7. Training: For the successful implementation of SMED, it is important that all employees are trained in the principles and applications of this method.

By systematically implementing these 7 basic steps, it is possible to reduce mold change times to minutes and achieve a significant efficiency increase in production.

Who is SMED Training For?

This training is suitable for all businesses and employees looking to increase efficiency and productivity in their production. The following individuals can particularly benefit from SMED training:

• Production Managers: Managers who want to optimize production processes and increase efficiency in production.
• Production Engineers: Engineers who want to shorten mold change times and ensure that the production line operates more efficiently.
• Production Technicians: Technicians who perform mold changes and want to apply faster and easier methods in this process.
• Operators: Operators who install and adjust machines and want to make fewer errors and work faster in this process.
• Maintenance Personnel: Maintenance personnel who maintain and repair machines and want to minimize production stoppages in this process.
• SMED training ensures that all stakeholders in production speak a common language and work together to optimize production processes.

Additionally, SMED training is highly beneficial for those working in the following sectors:

• Automotive
• Metalworking
• Plastic
• Electronic
• Textile
• Food

SMED is a method that can be used to increase efficiency and productivity in production in every sector.

Gains After SMED Training

Individuals who complete SMED training will gain the following benefits:

• Ability to reduce mold change times to minutes
• Ability to increase efficiency and productivity in production
• Faster and easier installation and setup
• Minimizing machine downtime
• Reducing waste and time losses in production
• Producing higher quality products
• Creating a safer work environment
• Improving teamwork and communication
• Adopting the philosophy of continuous improvement

SMED training is the ideal solution to make a significant difference in production and increase the success of your business.

SMED is a method with the potential to revolutionize manufacturing. With SMED training, you can significantly increase production efficiency and productivity by reducing mold changeover times to minutes.  At Lean Model  , we offer the most comprehensive and practical SMED training with our expert and experienced instructors.