TPM Training

In today's increasingly competitive business world, businesses must increase their productivity and quality to survive and grow. Therefore,  TPM training is an important tool to help businesses increase their productivity and quality.

TPM is an approach used to improve efficiency and quality in manufacturing systems. It focuses on core objectives such as ensuring efficient operation of machines and equipment, improving employee skills, and protecting occupational safety and the environment.

TPM Training lean model

TPM Training Objectives

The primary goal of TPM is to increase efficiency and quality in production systems. To this end, TPM has the following objectives:

  • Increasing the availability of machines and equipment: The availability of machines and equipment is a key factor that directly impacts production volume and profitability. The TPM approach aims to increase the availability of machines and equipment through regular maintenance and prevention of failures.
  • Reducing production losses: Production losses are a significant problem that negatively impacts the productivity and profitability of businesses. The TPM approach aims to reduce these losses by analyzing their causes and effects. Production losses are generally categorized as machine failures, quality issues, waste and recovery losses, waiting and downtime losses, transportation losses, setup losses, and inventory losses. The TPM approach offers various methods to reduce each of these losses.
  • Improving Quality: Quality is a key competitive advantage for businesses. The TPM approach focuses on continuous quality improvement. In this regard, the TPM approach encourages employees to be quality-conscious, improves quality control processes, and raises quality standards.
  • Protecting occupational safety and the environment: Occupational safety is a crucial responsibility for businesses, both for their employees and their environment. The TPM approach emphasizes taking the necessary precautions to ensure occupational safety. In this regard, the TPM approach offers various methods to reduce occupational safety risks. Environmental pollution is one of today's most pressing problems. The TPM approach encourages the adoption of necessary measures to protect the environment. Therefore, the TPM approach offers various methods to reduce environmental pollution.

The objectives of TPM are complementary and supportive. Successful implementation of the TPM approach requires that each of these objectives be addressed together.

Benefits of TPM

Implementing the TPM approach provides businesses with the following benefits:

Increased production: Increased availability of machinery and equipment increases production. This allows businesses to produce more products and increase sales. This increases machine availability by ensuring regular maintenance and prevent breakdowns. This helps ensure uninterrupted production and increased production.

Reduction in Production Costs: Production costs are reduced by reducing production losses. This allows businesses to increase their profitability. TPM analyzes the causes and effects of production losses and enables the necessary measures to be taken to reduce them. These measures may include improving machine maintenance, improving quality control processes, ensuring occupational safety, and reducing environmental pollution.

Quality Improvement: Continuous improvement in quality enhances businesses' competitiveness. This allows businesses to attract more customers and increase customer satisfaction. This aims to continuously improve quality by encouraging employee quality awareness, improving quality control processes, and raising quality standards.

Improved Occupational Safety: TPM reduces occupational safety risks and increases occupational safety. This allows businesses to protect the health and safety of their employees. TPM offers various methods to reduce occupational safety risks. These methods may include providing occupational safety training, implementing occupational safety measures, and developing a safety culture.

Reduction in Environmental Pollution: By reducing environmental pollution, the environment is protected. This allows businesses to fulfill their environmental responsibilities. TPM offers various methods for reducing environmental pollution. These methods may include improving waste and recycling systems, increasing energy efficiency, and using environmentally friendly production technologies.

Target Audience of TPM Training

TPM training is intended for all employees involved in production systems. It is specifically designed for production managers, production engineers, production technicians, and workers. This training helps participants improve overall company performance by equipping them with the skills to optimize production processes, develop maintenance strategies, and increase operational excellence.

Basic Concepts of TPM Training

TPM is an approach based on eight pillars. These pillars represent the core concepts and practices of TPM.

  • Machine availability: Improving the availability of machines and equipment is one of the most important goals of TPM. To achieve this goal, regular maintenance of machines and equipment is necessary to prevent failures.
  • Production losses: Production losses are a significant problem that negatively impacts the productivity and profitability of businesses. The TPM approach aims to reduce these losses by analyzing their causes and effects.
  • Quality: Quality is a key competitive advantage for businesses. The TPM approach focuses on continuous quality improvement.
  • Occupational safety: Occupational safety is a crucial responsibility for businesses, both for their employees and their environment. The TPM approach emphasizes taking the necessary precautions to ensure occupational safety.
  • Environment: Environmental pollution is one of today's most pressing problems. The TPM approach encourages taking necessary measures to protect the environment.
  • Training and Education: Successful implementation of TPM requires employees to be knowledgeable and skilled in the TPM approach. The TPM approach provides employees with training and skills development in TPM.
  • Development management: The TPM approach focuses on continuous improvement. In this regard, the TPM approach enables businesses to continuously improve themselves.

TPM training is a crucial tool for helping businesses improve their productivity and quality. It helps them increase their competitiveness, reduce costs, and reduce their environmental impact.

As Lean Model, we offer TPM training to help businesses increase their efficiency and quality.

Would you like to get information about TPM training?

Fill out the form and we will inform you. You will be informed shortly by our Lean Model customer representative.

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